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Manufacturing Engineer - Additive Manufacturing

Company: Sintavia
Location: Hollywood
Posted on: February 17, 2021

Job Description:

Based in Hollywood, FL, Sintavia, LLC designs and additively manufactures critical components for the Aerospace, Defense, & Space industry.We are seeking a career-minded individual for the position of Manufacturing Engineer, preferably someone who is looking for long-term growth and potential.--In addition to the job description below, candidates must possess strong customer service skills, an eye for detail, and the ability to multi-task at a quick pace.--Being a team player is a must!DUTIES AND RESPONSIBILITIES:* CNC programming, CNC operation and support to electro discharge machining and multi axis machining of AM manufactured components.* Ability to work with CNC operators and design engineers to take QC data, test results and other inputs to modify design files, simulation results and work to refine processes* Ability to work smoothly with design engineers and customers to provide information on how to utilize the characteristics of additive manufacturing that differ substantially from conventional manufacturing.* Machine calibrations, precise laser optical system tuning and customization of required process settings as it relates to the reliable and repeated operation of modern metal AM machines in a critical and high quality manufacturing environment.* Laser power measurements* Caustic measurements* Alignment of laser beams.* Laser beam focus adjustments.* Scanner calibrations.* Cleaning and assembling optical components.* The ability to run AM machines correctly and transfer the information to production.* Data preparation on all levels of the AM process.* AM process parameter and support structure development for high end applications.* Creation of build files, layouts, and cost estimation models used in an AS9100 aerospace manufacturing environment.* Preventative maintenance of metal AM machines.* Periodical checklists for mechanical conditions and adjustments* Customization of the metal AM machines in order to fulfill qualification requirements.* Process quality control systems.* Controlling and supporting of the on-site installation procedures.* Follow and design standards to lead to the standardization of AM building processes.* Metallurgical evaluation of metallic specimens and components as related to AM process parameters related to developmental alloys and production based manufacturing processes.* Patent applications.* Tailored materials according to the industry need in co-operation with powder manufacturers.* Material development, process parameters and technical input as it relates to metal AM processes.* AM material acceptance tests in a metallography laboratory.* Support in metallic specimen preparation.* Thermal heat treatments and hot isostatic press processing of AM parts to refine and improve performance of critical components used in aerospace and defense.* Mechanical engineering and testing of AM products.--Including.* Tensile Testing* Fatigue Testing (LCF and HCF)* Creep and Stress Rupture Testing* Topology Optimization and Generative Bionic design of AM products.* Finite Element Analysis and Computational Fluid Dynamics of AM parts, machines and processes.--Assess AM candidates for manufacturability, model modifications, and design optimization potential.* Strong 3D modeling background using a number of the following:* CAM* Materialise Magics SG+* SolidWorks, NX, Pro-E.* HyperWorks, solidThinking, Autodesk Within* Provide the technical support in transitioning AM component(s) into production: process flow, process maps, dimensional variation, process capability, post processing operations, operations sheets.* 3D Scanning and data acquisition using modern and traditional measuring tools.* White Blue light Scanning* Coordinate Measuring Machine (CMM)* Ability to work at international level in order to transfer high level technical information to support AM process and to absorb know-how.* Responsible for Project Management, Project Execution, Organizational Support or all of these tasks for a given project depending on the size and complexity of the project.* Provide technical guidance for AM technicians.* Comply and ensure compliance with company policies, facility procedures and processes* Possess an open mind and innovative mentality to lead development of cutting edge technology* Assist in other tasks as requiredQUALIFICATIONS:* Bachelor's degree from four-year college or university in a technical or related field required.* Demonstrated ability to balance department efficiency and service excellence.* Strong written, verbal, and interpersonal communications skills including ability to listen attentively and to communicate information clearly and effectively.* Demonstrated interpersonal, collaborative, and relationship-building skills; ability to interact positively with teammates at various levels across the company and customers.* Demonstrated ability to work well with cross-functional groups.* Self-motivated, able to multi-task, and detail oriented.* Strong organizational, analytical, problem-solving and decision-making skills.* Must be able to learn procedures quickly and be a team player.* Able to maintain a professional demeanor and a polished professional appearance.Background checks and Drug Screenings will be completed on all candidates considered for hire.REQUIREMENTS:* 2+ years quality systems experience within manufacturing required* Easily adapt to new organizations / technical environments* Project management on small to medium projectsPREFERRED:* Aerospace experience* Previous Additive Manufacturing ExperiencePHYSICAL DEMANDS AND WORK ENVIORNMENT:* Frequently required to sit, walk, stand, bend, stoop, kneel or crawl* Continually utilize visual acuity to operate equipment, read* technical information, and/or use a keyboard* Frequently required to lift/push/carry items up to 50 pounds* Work on Specialized equipment

Keywords: Sintavia, Hollywood , Manufacturing Engineer - Additive Manufacturing, Engineering , Hollywood, Florida

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