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Manufacturing Engineer - Additive Manufacturing

Company: Sintavia
Location: Hollywood
Posted on: February 16, 2021

Job Description:

Based in Hollywood, FL, Sintavia, LLC designs and additively manufactures critical components for the Aerospace, Defense, & Space industry.
We are seeking a career-minded individual for the position of Manufacturing Engineer, preferably someone who is looking for long-term growth and potential. In addition to the job description below, candidates must possess strong customer service skills, an eye for detail, and the ability to multi-task at a quick pace. Being a team player is a must!
DUTIES AND RESPONSIBILITIES:

  • CNC programming, CNC operation and support to electro discharge machining and multi axis machining of AM manufactured components.
  • Ability to work with CNC operators and design engineers to take QC data, test results and other inputs to modify design files, simulation results and work to refine processes
  • Ability to work smoothly with design engineers and customers to provide information on how to utilize the characteristics of additive manufacturing that differ substantially from conventional manufacturing.
  • Machine calibrations, precise laser optical system tuning and customization of required process settings as it relates to the reliable and repeated operation of modern metal AM machines in a critical and high quality manufacturing environment.
  • Laser power measurements
  • Caustic measurements
  • Alignment of laser beams.
  • Laser beam focus adjustments.
  • Scanner calibrations.
  • Cleaning and assembling optical components.
  • The ability to run AM machines correctly and transfer the information to production.
  • Data preparation on all levels of the AM process.
  • AM process parameter and support structure development for high end applications.
  • Creation of build files, layouts, and cost estimation models used in an AS9100 aerospace manufacturing environment.
  • Preventative maintenance of metal AM machines.
  • Periodical checklists for mechanical conditions and adjustments
  • Customization of the metal AM machines in order to fulfill qualification requirements.
  • Process quality control systems.
  • Controlling and supporting of the on-site installation procedures.
  • Follow and design standards to lead to the standardization of AM building processes.
  • Metallurgical evaluation of metallic specimens and components as related to AM process parameters related to developmental alloys and production based manufacturing processes.
  • Patent applications.
  • Tailored materials according to the industry need in co-operation with powder manufacturers.
  • Material development, process parameters and technical input as it relates to metal AM processes.
  • AM material acceptance tests in a metallography laboratory.
  • Support in metallic specimen preparation.
  • Thermal heat treatments and hot isostatic press processing of AM parts to refine and improve performance of critical components used in aerospace and defense.
  • Mechanical engineering and testing of AM products. Including.
  • Tensile Testing
  • Fatigue Testing (LCF and HCF)
  • Creep and Stress Rupture Testing
  • Topology Optimization and Generative Bionic design of AM products.
  • Finite Element Analysis and Computational Fluid Dynamics of AM parts, machines and processes. Assess AM candidates for manufacturability, model modifications, and design optimization potential.
  • Strong 3D modeling background using a number of the following:
  • CAM
  • Materialise Magics SG+
  • SolidWorks, NX, Pro-E.
  • HyperWorks, solidThinking, Autodesk Within
  • Provide the technical support in transitioning AM component(s) into production: process flow, process maps, dimensional variation, process capability, post processing operations, operations sheets.
  • 3D Scanning and data acquisition using modern and traditional measuring tools.
  • White Blue light Scanning
  • Coordinate Measuring Machine (CMM)
  • Ability to work at international level in order to transfer high level technical information to support AM process and to absorb know-how.
  • Responsible for Project Management, Project Execution, Organizational Support or all of these tasks for a given project depending on the size and complexity of the project.
  • Provide technical guidance for AM technicians.
  • Comply and ensure compliance with company policies, facility procedures and processes
  • Possess an open mind and innovative mentality to lead development of cutting edge technology
  • Assist in other tasks as required
    QUALIFICATIONS:
    • Bachelor's degree from four-year college or university in a technical or related field required.
    • Demonstrated ability to balance department efficiency and service excellence.
    • Strong written, verbal, and interpersonal communications skills including ability to listen attentively and to communicate information clearly and effectively.
    • Demonstrated interpersonal, collaborative, and relationship-building skills; ability to interact positively with teammates at various levels across the company and customers.
    • Demonstrated ability to work well with cross-functional groups.
    • Self-motivated, able to multi-task, and detail oriented.
    • Strong organizational, analytical, problem-solving and decision-making skills.
    • Must be able to learn procedures quickly and be a team player.
    • Able to maintain a professional demeanor and a polished professional appearance.
      Background checks and Drug Screenings will be completed on all candidates considered for hire.
      REQUIREMENTS:
      • 2+ years quality systems experience within manufacturing required
      • Easily adapt to new organizations / technical environments
      • Project management on small to medium projects
        PREFERRED:
        • Aerospace experience
        • Previous Additive Manufacturing Experience
          PHYSICAL DEMANDS AND WORK ENVIORNMENT:
          • Frequently required to sit, walk, stand, bend, stoop, kneel or crawl
          • Continually utilize visual acuity to operate equipment, read
          • technical information, and/or use a keyboard
          • Frequently required to lift/push/carry items up to 50 pounds
          • Work on Specialized equipment

Keywords: Sintavia, Hollywood , Manufacturing Engineer - Additive Manufacturing, Engineering , Hollywood, Florida

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